Description
ECD OvenSENTINEL ®– 24/7 Continuous Reflow Monitoring
ECD OvenSENTINEL ® is ECD’s award‑winning continuous monitoring solution that redefines real‑time oversight of reflow soldering. It offers unmatched visibility—down to board‑level and individual profile specifications—empowering manufacturers with high‑precision process variation detection and actionable insights.
Key Features
-
Dynamic Measurement Capabilities
Customisable dashboards, expanded sensor types, and flexible data extraction go beyond standard metrics -
Continuous Quality Monitoring
Accurate pass/fail analysis for every board, supports multiple lanes and ovens, plus programmable alarms and event-based actions -
Industry 4.0‑Ready
Built on industry‑standard SQL with mirroring and aggregation. Easy integration, comprehensive reporting, and deep data analytics -
Automated Thermal Profiling
Auto‑start, auto‑arm, profile generation, and product change‑over features streamline operations -
Full‑Featured Traceability
Local and remote database support, dynamic traceability records, plus the option to monitor additional variables such as O₂ -
Advanced OvenSENTINEL Software
Features continuous oven monitoring, data archiving and playback, automatic SPC charting, out‑of‑spec alarms, and patented TrueProfile™ technology
What’s Included in the Kit
Standard System Components:
-
OvenSENTINEL Station
-
Status Badge (Green / Yellow / Red)
-
Oven Zone Thermal Probe (custom‑made for your oven model)
-
Installation Kit
-
Board Entry & Conveyor Speed Sensors
-
OvenSENTINEL Software
-
User Operation Guide
Optional Add-ons:
-
Board Dropped monitoring (Single & Dual Lane)
-
Missing Barcode detection (Single & Dual Lane)
-
SMEMA Interface (Single & Dual Lane)
-
Power Monitoring (Single & Dual Lane)
-
Light Tower with Alarm (Red / Green / Yellow)
Technical Specifications
-
Sensors: Zone Thermal Probe (Type K) + Optical Board Entry/Exit + Inductive Conveyor Speed
Probe Type K accuracy per ASTM E230/E230M‑12, IEC 60584:2013, ISA–MC96.1‑1982 -
Maximum Probe Temperature: up to 350 °C (662 °F) for both flexible and solid probes
-
Display/Notification: Status Badge or Light Tower indicating system health (Green = In Spec, Yellow = Warning, Red = Out of Spec)
-
Physical Dimensions: 266.7 mm × 241.3 mm × 47.6 mm (10.5″ × 9.5″ × 1.88″)
-
Station Inputs (Total 59):
-
Thermocouples (24, Type K ± 1.5 °C)
-
Digital Inputs (7 – boolean, frequency, period)
-
RS‑485 (1, MODBUS)
-
RS‑232 (2, ASCII)
-
-
Software Requirements: Microsoft Windows® 7 or higher, includes MS SQL Server
-
Patent: Patent No. 11,774,174
-
Warranty: 2 Years for system and flexible probes (void if improperly installed)
Why Choose ECD OvenSENTINEL ®?
-
Global Recognition: Winner of a Global Technology Award in 2020 for innovation, scalability, and traceability in process control software
-
Award-Winning Reliability: Patented TrueProfile™ technology ensures trusted tracking of PCB movement and thermal profiles
-
Latest Enhancements: Includes “Profile SnapShot”—a one-button, on‑demand oven profile capture tool that integrates seamlessly with TrueProfile traceability
Advanced Manufacturing Services are pleased to be the UK distributor for ECD – we have a range of profiling equipment in our demonstration room in Cheshire – please contact us to arrange your demonstration today!
